Custom Viral Vector Production Services

Introduction

Gene therapy, a revolutionary approach modifying genes to treat diseases, hinges on safe, efficient delivery systems. Creative Biolabs' Custom Viral Vector Production Services address critical challenges like vector design and regulatory compliance. We engineer high-titer, scalable viral vectors (Lentivirus, Adenovirus, AAV, HSV, Vaccinia) for precise gene transfer, offering tailored solutions with expert support to accelerate R&D and clinical success.

Viral Vector

Viral vectors play a role in gene therapy. (OA Literature)Distributed under CC BY 4.0, from wiki, without modification.

Viral Vector Structural and Genomic Features Typical application scenarios Titers Capacity of insertion Immunogenicity Characteristics of expression
Lentiviral Vector Enveloped virus, 80-100 nm in diameter, single-stranded RNA genome (7-12 kb) containing helper genes Nervous system disease research, hematopoietic stem cell gene therapy, CAR-T cell engineering, and chronic infectious disease research 10⁷-10⁹ IU/mL ~8 kb Lower Long-term stable expression
Adenovirus Vector Unenveloped, icosahedral, 70-100 nm in diameter, double-stranded DNA genome (26-40 kb), often missing E1 and E3 regions Tumor gene therapy, liver disease treatment, and vaccine development 10⁹-10¹¹ IU/mL The first generation is about 7.5 kb, and the "gutted" vector is 36 kb High Transient expression
Adeno-associated Viral Vector Non-enveloped, icosahedral, approximately 22 nm in diameter, single-stranded DNA genome (approximately 4.7 kb) with ITR sequences at both ends Treatment of monogenic genetic diseases, hereditary retinal diseases, and neurological diseases 10⁷-10⁹ IU/mL ~4.7 kb Low Long-term expression
Herpes Simplex Virus Vector Enveloped virus with icosahedral capsid, double-stranded DNA genome (~152 kb) Brain tumor treatment, neurodegenerative disease treatment - Up to 150 kb Low (replication-deficient) The incubation period can be established
Vaccinia Virus Vector Complex, brick-shaped enveloped viruses, with double-stranded DNA genomes (e.g., MVA 178 kb), replicate in the cytoplasm. Virus/bacterial/parasite vaccine development, tumor immunotherapy - Large amounts of foreign DNA can be inserted High Transient expression

Workflow

Viral Vector Synthesis Technology Purification Technical
Lentiviral Vector 1. Vector construction
Three or four plasmid systems
2. Packaging system
293T cell transient transfection: calcium phosphate method or liposome transfection
Cell debris is removed by low-speed centrifugation, followed by ultra-high-speed centrifugation to precipitate virus particles. The virus is then purified via affinity/ion-exchange chromatography and concentrated by ultrafiltration, centrifugation, or PEG precipitation.
Adenovirus Vector 1. Vector construction
  • Homologous recombination: deletion of E1/E3 region and insertion of target gene (≤7.5kb)
  • Shuttle vector and skeleton plasmid are co-transfected into 293 cells
2. Amplification system
293 cells were serially passaged and expanded: multiplicity of infection (MOI) 10-100, cultured for 3-5 days until cytopathic effect.
1. The classical approach
CsCl density gradient centrifugation
2. Column chromatography
  • Anion exchange chromatography or affinity chromatography 3. Post-purification processing
  • PBS dialysis is used to remove CsCl and a 0.22μm filter membrane is used to remove bacteria
Adeno-associated Viral Vector 1. Vector construction
  • Three-plasmid system
  • It should be noted that different serotypes (e.g., AAV2, AAV8) should correspond to the cap gene
2. Production system
  • Transfection is mainly by the liposome method, or co-infection with adenovirus (inactivated adenovirus is required)
1. Two-step purification method
  • Chloroform/PEG precipitation to remove cell debris
  • CsCl centrifugation or affinity chromatography
2. Novel approaches
Column chromatography combined with ultrafiltration
Herpes Simplex Virus Vector 1. Vector construction
  • Bacterial artificial chromosome (BAC) cloning
  • Construct replication-deficient vectors by deleting the virulence gene
2. Amplification system
Infection of Vero cells or primary nerve cells
1. Centrifugation and purification
2. Chromatography
Sucrose density gradient centrifugation (20%-60% sucrose) is used to isolate virus particles
3. Purification optimization
Proteinase K treatment removed host DNA/protein, and DNase I digested free nucleic acids
Vaccinia Virus Vector 1. Vector construction
  • Homologous recombination method
  • Attenuated strains (e.g., MVA, NYVAC): deletion of replication-related genes to adapt to human cells
2. Production system
BHK-21 or HeLa cells were infected
1. Classical purification
After repeated freezing and thawing, the cells are lysed by sonication and differential centrifugation
2. Density gradient centrifugation
Sucrose (30%-60%) or Percoll gradient centrifugation

What We Can Offer

As a leader in custom viral vector production, Creative Biolabs offers unparalleled capabilities designed to meet the rigorous demands of your gene therapy and biopharmaceutical projects. Our commitment to precision, scalability, and quality ensures optimal outcomes.

    • Comprehensive Vector Design & Optimization

    Tailored genetic design and optimization of Lentivirus, Adenovirus, AAV, HSV, and Vaccinia vectors for target cell tropism and expression requirements.

    • Scalable Production Capabilities

    Robust platforms for research-to-clinical grade viral vector production, ensuring consistent high-titer batches.

    • Advanced Purification Technologies

    State-of-the-art TFF and chromatography (affinity/ion-exchange) for high-purity vectors, minimizing empty capsids and contaminants.

    • Rigorous Quality Control & Analytical Services

    QbD-driven QC system with titer/purity/identity testing and functional potency assessment.

    • Customization for Complex Projects

    Bespoke solutions for multi-gene constructs, serotype modifications, and complex experimental designs.

    • Dedicated Regulatory Support

    Stringent compliance with detailed documentation to facilitate regulatory submissions.

Customer Reviews

"Using Creative Biolabs' Custom Viral Vector Production Services in our neuroscience research has significantly improved the specificity and long-term expression of our AAV constructs in brain tissue, minimizing off-target effects. Their rigorous purification protocol ensured incredibly low levels of contaminants, which is crucial for our in vivo studies."

- 6 months ago, Dr. A**n W.

"Creative Biolabs' Lentiviral Vector production facilitated our iPSC differentiation studies by providing consistently high-titer vectors capable of stable integration into non-dividing cells. This eliminated the previous bottlenecks we faced with traditional methods, greatly accelerating our cell line development. Their attentiveness to our specific application needs was outstanding."

- 3 weeks ago, Pro**r J.L.

"The speed and efficiency of Creative Biolabs' Adenoviral Vector production were critical for our rapid vaccine candidate screening. We needed high titers for transient expression in immune cells, and Creative Biolabs delivered consistently, allowing us to quickly evaluate multiple constructs. This direct comparison against our in-house production showed a clear advantage in turnaround time and functional titer."

- 1 year ago, Dr. S**a M.

FAQs

Q: What factors primarily influence the choice of viral vector for my specific research or therapeutic application?

A: The optimal viral vector depends on several key factors, including your target cell type (dividing vs. non-dividing), desired gene expression duration (transient vs. long-term), the size of your gene of interest, the required viral titer, and critical safety considerations like immunogenicity and integration risk.

Q: How does Creative Biolabs ensure the quality, purity, and safety of its custom viral vectors?

A: At Creative Biolabs, quality is our top priority. We use optimized production methods, advanced purification techniques like chromatography and tangential flow filtration, and strict QC testing. Our tests check titer, purity, sterility, identity, aggregation, and potency, meeting industry standards to ensure each batch meets your needs and safety requirements.

Q: Can I request a custom vector design that is not explicitly listed in your standard offerings or requires unique modifications?

A: "Custom" is at the core of our services. We specialize in tailoring viral vector designs to precise client specifications. Whether you require specific promoter-enhancer elements, unique tropism modifications, multi-gene constructs, or advanced safety features, our expert scientists work collaboratively with you to design and produce vectors that perfectly align with your innovative research goals.

Q: What are the key differences between Lentiviral Vectors and AAV Vectors for gene delivery?

A: Both LV and AAV can achieve long-term gene expression in nondividing cells, but there are essential differences between the two. LVS can be integrated into the genome for stable expression and can carry up to 8kb in length, but the risk of insertion mutation is low. AAV remained free of expression, provided good safety and tissue-specific serotypes, but carried only 4.7 kb.

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