Research Grade (RG) CAR-T Virus Manufacturing Service

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The effectiveness of CAR-T therapy heavily relies on the quality and consistency of the viral vectors used for T-cell modification. This necessitates high-quality, Research Grade (RG) virus manufacturing processes to ensure the safety, efficacy, and reproducibility of these therapeutic products. At Creative Biolabs, we focus on delivering cutting-edge virus manufacturing services specifically designed for CAR-T therapy. Our state-of-the-art facilities and experienced team leverage cutting-edge technologies to produce high-quality viral vectors, ensuring optimal transduction efficiency and safety for CAR-T cell therapies.

Why Do Research Grade (RG) Virus Manufacturing

  • RG viruses are produced under more controlled conditions than standard laboratory-grade viruses, ensuring higher quality and purity.
  • RG products are usually subjected to stringent safety measures to minimize risks associated with viral contaminants or unpredictable biological activity.
  • Using RG viruses allows for standardization of experimental procedures, making it easier to compare results across different studies or laboratories.
  • Using RG virus can help meet regulatory guidelines and prepare for eventual Good Manufacturing Practice (GMP) compliance.

Fig.1 Expression systems.Fig.1 Expression systems for different viral vectors.1

Our Service

Our RG Virus Manufacturing for CAR-T cell therapy service offers a comprehensive solution for researchers and companies looking to produce high-quality viral vectors essential for gene delivery and cell modification. Utilizing state-of-the-art facilities and cutting-edge technologies, we ensure the production of replication-incompetent lentiviruses and other viral vectors that meet stringent regulatory and quality standards. Our team of experienced scientists provides tailored services, from the initial design phase through to the final product, guaranteeing robust titers and purity levels that enhance the efficiency of your CAR-T research. With a commitment to transparency and collaboration, we facilitate every step of the process, enabling clients to focus on their innovative work while we handle the complexities of virus manufacturing.

Fig.2 Advantages. (Creative Biolabs Original)

Manufacturing Process

Our manufacturing process of RG virus for CAR T-cell therapy involves several meticulously controlled steps to ensure the production of high-quality viral vectors, essential for effective gene transfer. Initially, the process begins with the selection of appropriate plasmids that encode the desired CAR and any necessary viral packaging components. The plasmids are then transfected into a suitable producer cell line, often HEK293 cells, using calcium phosphate or lipid-based transfection methods. Following transfection, the cells are cultured in bioreactors under optimized conditions to facilitate viral assembly and release. Once sufficient viral titers are achieved, the supernatant is harvested and subjected to purification processes, including filtration and chromatography, to remove impurities and isolate the RG virus. Subsequently, the purified virus is characterized through techniques such as titer determination, quality control assays, and sequencing to ensure the absence of contamination and verify the integrity of the viral genome. Finally, the RG virus is formulated for storage and distribution, ensuring compliance with regulatory standards for research use.

Fig.3 Process. (Creative Biolabs Original)

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Research Grade vs. Clinical Grade (CG)

  • RG viruses are produced for research purposes, allowing for experiments and preclinical trials.
  • They are distinct from CG vectors, which are produced under Good Manufacturing Practice (GMP) conditions for human applications.
  • RG vectors may not fulfill the rigorous safety and quality standards mandated for clinical use.

Key Advantages

  • Integrated Platform Expertise: We offer manufacturing services for lentivirus, retrovirus, and AAV vectors, providing a truly platform-agnostic approach to vector selection based on the specific needs of your CAR-T project.
  • Scalability Blueprint: Our RG process is intentionally designed as a blueprint for eventual GMP manufacturing. This eliminates the need for a costly and time-consuming process re-development later on.
  • Best-in-Class QC Panel: Our quality control includes not only standard titer and sterility checks but also sensitive assays for residual host cell DNA and protein, ensuring the highest purity for your precious T-cell modifications.
  • Published Data: Our proprietary cell lines and optimization methods have consistently delivered high-titer vectors, supporting numerous client programs that have successfully progressed into advanced preclinical stages.

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Frequently Asked Questions

How does Creative Biolabs ensure RG vector safety?

We use multi-plasmid packaging systems to separate viral genes, preventing replication-competent virus (RCV) formation. Each RG batch undergoes a mandatory RCV assay before release for safety assurance.

Can you produce non-lentiviral vectors like AAV?

Yes. In addition to lentivirus and retrovirus, we offer AAV packaging for non-integrating applications such as CAR-NK or in vivo studies. Please provide your vector details for customization.

How do you ensure high functional titers?

We use optimized producer cell lines, transfection reagents, and scalable bioreactors, combined with efficient purification, to achieve higher and more consistent titers than standard lab methods.

What information is needed to start production?

Provide your finalized CAR / TCR gene sequence, chosen pseudotype or serotype, and required titer/volume. These details allow immediate initiation of plasmid preparation.

Customer Reviews

Using Creative Biolabs' Research Grade CAR-T Virus Manufacturing Service in our research has significantly improved the statistical power and reliability of our in vivo tumor models. The low variability in transduction efficiency across different batches finally allowed us to confidently distinguish true therapeutic effects. Dr. M***n, Academic Research Center.

Creative Biolabs' RG service facilitated high-yield T-cell transduction, minimizing the number of primary cells required for our lead optimization studies. This advantage greatly reduced overall costs compared to previous methods, which struggled to reach 40% transduction. Dr. S***a, Oncology Biotech.

Contact Us

Ready to elevate your CAR-T therapy projects with our expert virus manufacturing services? Creative Biolabs' committed team is ready to assist you! For any inquiries, customized quotes, or to discuss your specific project needs, please contact us today! By partnering with us, you can expect reliable, scalable, and customized solutions to meet your specific research and clinical needs, empowering the next generation of breakthrough treatments for cancer and other diseases.

Reference

  1. Lundstrom, Kenneth. "Viral Vectors in Gene Therapy: Where Do We Stand in 2023?." Viruses vol. 15,3 698. Distributed under Open Access license CC BY 4.0, without modification.
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